Qcd5

封面

中文

资质说明

QCD-5型 个体粉尘采样器

使用说明书

版 本 号:NO.1
出版日期:2011-1-1

感谢您选购本产品!为了保证安全并获得最佳效能,安装、使用产品前,请详细阅读本使用说明书并妥善保管,以备今后参考。

中国·盐城银河科技有限公司·江苏

English

资质说明

A ISO 9001 quality management system certified company

A certified “Hi Tech non-state owned company in Jiangsu”

Company funded by “Innovation fund program” from Torch High Technology Industroy Development Center, China

Certified “Trusted Quality Company in Jiangsu”

Certified “AAA of quality, service and reputation company in Jiangsu”

QCD-5 Personal Dust Sampler

OWNER’S MANUAL

Version: 1.0
Release Date: 2011-1-1

Thank you for your purchase. Please read and keep this owner’s mannual before operating in order to keep you safe, get the best performance and for later reference.

YanCheng Galaxy Technology Co., LTD. · Jiangsu · China


目录

中文

目 录

一、 概述…………………………………………………………1
二、 结构特征与工作原理………………………………………1
三、 技术特征……………………………………………………2
四、 尺寸与重量…………………………………………………2
五、 安装调整……………………………………………………2
六、 使用与操作…………………………………………………3
七、 故障分析与排除……………………………………………5
八、 保养与维修…………………………………………………5
九、 包装和标志…………………………………………………6
十、 运输、贮存…………………………………………………6
十一、 开箱及检查………………………………………………6
十二、 售后服务…………………………………………………6
十三、 随机配件…………………………………………………6
十四、 保修卡……………………………………………………7

英文

Index

  1. Introduction
  2. Pictorial index and how system works
  3. Specifications
  4. Size and Weight
  5. Set-Up
  6. General Operation
  7. Troubleshooting Guide
  8. Maintenance and care
  9. Packing and signs
  10. Transportation and storage
  11. Unpacking inspection
  12. Warranty
  13. In the box
  14. Warranty card

第一页

中文

一、概述 QCD-5型 个体粉尘采样器采用微电脑控制系统、LCD数显系统;运用高性能真空采样泵进行长时间、小流量采样,广泛用于环境卫生劳动卫生、室内环境等采集空气中有毒物质样品的常规仪器,具有采样气流脉动小、负载能力大、流量稳定、操作简单、安全可靠、便于携带等特点。 1. 型号及意义 可编程个体粉尘采样器型号为:QCD-5型,由产品类型代号、产品第一、第二和第三特征代号组成。 2. 使用环境 i. 贮存温度:-40℃~+60℃ ii. 工作温度:0~40℃ iii. 相对湿度:≤95% iv. 环境大气压:80KPa~110Kpa

二、结构特征与工作原理 1. 结构特征:

                    图一    结构特征

英文

I. Introduction

QCD-5 personal dust sampler is widely used to sampling toxins in air in scenarios such as enviromental healthy, occupation healthy, in-door healthy. Controlled by MCU chips with LCD display system, it can perform long lasting low air flow sampling. QCD-5 features small gas pulsation, hi load capability, steady air flow, easy and secure to operate and save to carry.

1. Model

The model of this programming personal dust sampler is: QCD-5 consist of code of product and 1st, 2nd and 3rd generation types.

2. Operating Requirements
  • Storage temperature: -40° to +60° C
  • Operating temperature: 0° to +40° C
  • Relative humidity: 0% to 95% noncondensing
  • Air pressure: 80KPa to 110KPa

II. Pictorial index and how system works

1. Pictorial index

第二页

中文

1.面板 2.流量调节旋钮 3.出气口 4.进气口 5.玻璃转子流量计 6.开关 7.充电插座 8.电池组 9.抽气泵 该采样器机壳采用高强ABS工程塑料压制成型,并对防潮、防尘、防静电进行了特殊处理。面板采用PVC薄膜开关,具有操作简单、安全可靠、维护方便等特点。其内部结构示意图如图一所示: 2. 工作原理 个体粉尘气采样器工作原理如图二所示:

图二 采样器工作原理 微电机带动抽气泵工作产生负压将有害空气抽入预器,形成如图二所示的气流运动。抽气泵电机采用电子调速,在采样过程中负载变化情况下,电子电路起到调整功率,使抽气泵的气流稳定。

三、技术特征 1.主要技术指标: 1).采样流量:1.0~5.0 L/min (流量可调) 2).负载能力:≥1000Pa 3).定时范围:99小时59分钟内任意设置 4).连续工作时间:≥8h 5).工作噪音:≤65dB(A) 6).电源:采样器电池为锂电池2.2Ah/7.4V。

英文

  1. Dashboard
  2. Air flow adjust knob
  3. Outtake port
  4. Intake port
  5. Glass Tube Rotameter
  6. Power
  7. Charging socket
  8. Battery
  9. Pump

Been made by stamping plastic ABS material, the enclosure is specifically manufactured to damp-proof, dust-proof and anti-static. The dashboard is made of PVC membrane switch and featured easy and safe to operate and maintainance. The inner structure is depicted as figure 1.

2. How it works

Figure 2 depicted how the system works:

Intake port -> Filter -> Glass Tube Rotameter -> Air flow adjust knob
                                                        |
      Outtake port    <-   Exhaust mouth      <-       Bump  
                                                        |
        LCD display   <-        MCU           ->       Timer  
                             |         |
                             |         |
        Control panel --------         ----------    Battery/Power

The micro motor drive the bump to generate negative flow pressure so that gas and toxins are inhaled into Fiter and following the air flow inllustrated in Figure 2. The motor of the bump is been controlled by the micro chip and can able to stablize the air flow by adjust the circuit power when load is changing during sampling.

III. Specifications

Parameter values
Flow Rate 1.0 ~ 5.0 L/min (adjustable)
Load Capacity ≥1000Pa
Timer range 0 ~ 99h59m
Continuous working time ≥8h
Noise ≤65dB(A)
Power Source Li 2.2Ah/7.4V

第三页

中文

四、尺寸和重量 1.外形尺寸:120mm×128mm×60mm; 2. 仪器质量:≤0.5Kg。

五、安装调试 采样器配置了吸收瓶组和采样夹组,可根据气体采样需要选用安装不同的采样预捕器。根据采样的分类,将仪器和采样时间预置好,根据采样要求调整好流量,并将采样器固定在三脚架上准备采样。将电源开关拨至“ON”位置。此时显示屏出现“00:15”, 既15分钟。若要改变采样时间可按“时间设定、功能设定”键既可改变,按“确认”键仪器进入采样工作状态。

六、使用和操作

采样器面板外形如图三所示

图三 面板外形

英文

IV. Size and Weight

Name Values
Dimensions 120mm×128mm×60mm
Weight ≤0.5Kg

V. Set-Up

This sampler equipped with absorb bottles and bottle hoders, please choose suitable dust trap based on different requirement. Setup the timer, adjust the air flow rate based on the category of sampling, then fix the sampler on the tripod. When switch power button to “ON”, the LCD display “00:15” meaning 15 minutes, to change the timers, press button “timer” to change the samping timer, then press “OK” to confirm machining beginning sampling.

VI. General Operation

Dashboard looks like figure 3.


第四页

中文

1.面板 2.流量调节旋钮 3.进气口 4.出气口 5.玻璃转子流量计 6.开关 采样器主要部件及面板各键功能介绍如下: a 采样器进气嘴:根据气体采样要求选择采样预捕器。与采样器连接时不得松动、漏气,连接口应保持洁净,严防玷污或异物吸入。 b 流量计:观察流量计浮子顶部平面的位置就能读出采样流量值 c 采样时间显示:显示“99:59 00”内预置的采样时间,采样器工作时,计时器开始正计时,秒数位开始读秒,到达设定时间后抽气泵停止工作。 d 开关:启动或关闭采样器电源。 e “◄ ”、“► ”、“+”、“-”键:按动此四键可在“99”小时“59”分钟内任意设置时间。 f “C”键:当采样时发现有误或需重新预置时间时,可按此键,即可停止采样、再重新预置时间。 G “OK”键:时间预置好后,按下确认键,采样器即可开始工作。 h流量调节:通过调节流量调节旋钮,可将采样流量调到规定值。 在选定的采样地点,将采样器牢固安装在专用三脚支架上,其高度应符合现场呼吸带高度。取出预捕集器安装在采样器上,并将进气口置于被测空气流中,开机采样时间要根据现场气体种类及环境情况确定。 采样结束后,应小心的取出样品放入相应的样品盒内,样品应进行干燥处理后再进行分析化验。

英文

  1. Dashboard
  2. Air flow adjust knob
  3. Intake port
  4. Outtake port
  5. Glass Tube Rotameter
  6. Power Switch

The function of keys on dashboard are:

  • Intake port
    Please choose suitable dust trap according to requirement of sampling. Keep the intake port clean to avoid pollute or inhale foreign substance. Make sure the intake port is connected tightly so the intake port is airtight.

  • Rotameter
    The air flow rate value can be read from the value at the top position of the rotameter.

  • Sampling Time
    The default timer been set to “99h59m”. When sampling started, the number of timer will reset and increase per second, when the time is ready, the bump will stop working.

  • Power
    To turn ON/OFF the power.

  • “◄”, “►”, “+”, “-”
    Set any timer under 99h59m by combine these 4 buttons.

  • “C” key
    Press this key to stop sampling and reset samping time when sampler is in error state needs a reset.

  • “OK” key
    Press this key to start samping after setup timer.

  • Air flow rate adjust By turning air flow adjust knob to adjust the flow to a specific value.

To sampling, first choose the samping location, then fix the sampler on the tripod, the sampling height should around the breathing zone. Install dust trap, and expose the intake port into to the air enviroment to be sampled. The sampling time should be determined by the enviroment and which kind of gas/air to be sampled.

After sampling, take out the samples carefully and put them into the sample box, the samples should be analyzed after drying.


第五页

中文

七、故障分析及排除 机器在使用过程中出现故障时,及时检修,保证仪器正常工作。下表列举一些故障及排除方法。 故障现象 可能原因 处理方法 启动后不工作 电池电压低 未预置时间 按钮接触不良 充电 置入数字 修理按钮 电池充不上电 电池坏 充电插座坏 充电器故障 换电池组件 换插座 修理充电器 机器能启动但无流量 气路连接管脱开 流量计堵塞 电机坏或卡泵 重新联接气路胶管 修理或清洗流量计 换电机或清洗泵体

八、保养与维修 使用本仪器之前,应认真参阅本说明书,做到使用时得心应手。用户如能参加本仪器使用维护的专题备训,将有助于全面了解仪器的原理、结构、操作和日常维护。 1.在含尘空气中,开机前应先装好带滤膜的预捕集器。否则易吸入粉尘颗粒而损坏抽气泵和流量计。 2.在危险场所采样过程中严禁打开机盖,出现故障应请专职人员修理。 3.该仪器非本质安全型,严禁在危险性场所使用。 4.如仪器长期不使用,应妥善保管,每二月亦应进行一次保护性的例行充电,以免电池长期过放电而损坏。 5. 采样器属计量器具,根据国家计量法规,每年应送交当地计量部门进行检定。当地检定有困难的用户,可直接送来本厂进行检定。 6. 仪器前两次充电需充足16小时以上。

英文

VII. Troubleshooting Guide

Symptom Possible Cause Corrective Action
Not sampling after startup 1. Battery voltage is low.
2. Timer not setup
3. Bad keyboard contact
1. Charing the battery
2. Setup timer
3. Fix the keyboard button
Can not charging battery 1. Battery is broken
2. Charging socket is broken
3. Charger is broken
1. Replace the battery
2. Replace the charging socket.
3. Fix the charger.
Can startup but no air flow rate 1. Airway tube is loose.
2. Glass Tube Rotameter is blocked.
3. Bump is blocked or moter is broken.
1. Reconnect/Tighten airway tube.
2. Fix or clean Glass Tube Rotameter.
3. Replace motor or clean the bump.

VIII. Maintenance and care

Please read this manual before operating. It is prefer users to attend training in order to get a fully understanding how system works, operations, daily maintenance and care.

  1. When sampling in dust enviroment, please install membrane filters or dust trap, otherwise, the bump and rotameter can be damaged when inhale dusts.
  2. Open machine enclosure is forbidden when sampling in a vulnerable enviroment, ask help from profeesional in case of malfunction.
  3. Use in dangerous area is forbidden.
  4. Should be keep and charged once every two month to protect the battery from damage when not in use for long time.
  5. The sampler should be certified by govement authority every year accoring to law - METROLOGY LAW OF THE PEOPLE’S REPUBLIC OF CHINA. You can also send back to our company when you have certified difficulties.
  6. The first two time charging should over 16 hours.

第六页

中文

九、包装与标志 1. 产品放入塑料袋中装入木箱,箱内用泡沫和纸屑卡紧; 2. 包装箱内放有产品合格证、使用说明书及保修卡各1份; 3. 包装箱上注明: a 制造厂名、地址 b 产品型号及名称 c 体重和毛重 d 箱体长、宽、高 e “小心轻放”、“防潮”、“向上”等标志 f 收货单位、名称、地址 g 出厂日期

十、运输、贮存 1. 采样器包装应保证长途运输间能防止潮气、雨水和风沙侵入,且包装箱外壁应有明显标志。 2. 存放采样器成品库房应保持通风良好,并防止产品与腐蚀性物质接触。

十一、开箱及检查 1. 开箱时注意仪器表面及流量计是否损伤; 2. 根据装箱单检查附件是否齐全; 3. 开机后仪器是否工作正常。 4. 十二、售后服务 采样器自出厂之日起,一年内由于产品质量问题引起的故障,经确认后,本公司负责免费保修。若因使用不当,导致仪器损坏的,本公司仅收配件及器材的成本费。我公司遵循“用户放心、满意”的售后服务宗旨,将对本公司产品实行终身保修服务。

十三、随机配件 1,主机一台 2,仪器箱一只 3,背包一只 4,Ф25mm旋风式采样头1只 5,电源充电器一只 6,Ф25mm采样夹二只 7,连接硅胶管一根 8,Ф25mm测尘滤膜一盒 9,保修卡一份 10,说明书一份 11,合格证一份

英文

IX. Packing and signs

  1. The product is packed in a wooden box. Empty space is filled with paper and foam plastic.
  2. There are 1 certification of qualification, 1 manual and 1 warranty card in the box.
  3. The packed box contains:
    • Manufacture’s name and address.
    • Product model and name.
    • Product Weight and gross weight.
    • Packed box demensions.
    • Signs with “Handle with care”, “Guard against damp”, “This side up”.
    • Receiver’s organization name and address.
    • Product’s date.

X. Transportation and storage

  1. The packing box of sampler should be damp-proof, rain-proof and dust-proof with a obvious sign on the surface.
  2. Keep the sampler in a well ventilated storage area and avoid contace with corrosive substance.

XI. Unpacking inspection

  1. Check if any broken of machine or rotameter.
  2. Check if any missing part of accessories.
  3. Check if sampler is working after startup.

XII. Warranty

YanCheng Galaxy Technology Co., LTD. warranty that, at the time of shipping, any malfunction caused by the quality of product, are able to get a free charge repair within one year. For malfunction or damange caused by misuse or abuse, only the cost price of accessories and other equipment been charged for repair. Our company provide life time repair service to our products by following our dedicated service motto - keep our customer satisfied.

XIII. In the box

Item Name Item quantity
Sampler 1
Instrument case 1
Backpack 1
Ф25mm cyclone sapming head 1
Power charger 1
Ф25mm sampling holder 2
Connecting silicon tube 1
Ф25mm membrane dust deposition gauge 1 box
Warranty card 1
Manual 1
certification of qualification 1

保修卡

中文

盐城银河科技有限公司 产品保修卡 产品编号_____________ 使用单位
单位地址
邮 编 联系电话 联系人
产品型号 产品名称
购买日期 购买价格 销售单位
维修纪录 1 维修日期 维修故障 维修人
2 维修日期 维修故障 维修人
3 维修日期 维修故障 维修人
4 维修日期 维修故障 维修人
5 维修日期 维修故障 维修人

注:此卡作为用户购买产品后享受“一年保修,终身维修”权利的必备凭证,请一定妥善保存。

通讯地址:江苏省建湖县五洲国际商贸城2号楼3楼
电 话:0515-86210938 86238068
传 真:0515-86210338
邮 编:224700
E-mail:yc_yinhe@163.com
http://www.yc-galaxy.com

英文

YanCheng Galaxy Technology Co., LTD. Warranty Card
Product serial No. _____________
User’s Organization
User’s Address

ZipCode Phone number Contact’s Name
Product model Product Name
Purchase Date Purchase Price Saler Organization
Maintainance Records
1. Maintainance Date Malfunction Maintainer
2. Maintainance Date Malfunction Maintainer
3. Maintainance Date Malfunction Maintainer
4. Maintainance Date Malfunction Maintainer
5. Maintainance Date Malfunction Maintainer

Note: Please keep this card as this is the only proof to receive our “one year warranty, life time maintainance” service after purchase.

Address: 3rd floor, Building No. 2, WuZhouGuoJi wholesale market, JianHu, Jiangsu, China.
Tel: 0515-86210938 86238068
Fax: 0515-86210338
ZipCode: 224700
E-mail:yc_yinhe@163.com
Website: http://www.yc-galaxy.com


面板

通过ISO9001:2008质量管理体系认证

Certified by ISO 9001: 2008 quality management system

(苏)制XX号-1

(Su)No. XX -1

QCD-5型 个体粉尘采样器

QCD-5 Personal Dust Sampler

应用领域

Can be used in realms: Safety production surveillance, disease control and prevention, healthy surveillance, enviromental surveillance, indoor enviromental surveillance, labs of research center or academies, metallurgy, petrochemical, coal, construction and medical industroy.

注意事项

  1. When sampling in dust enviroment, please install the dust trap, otherwise, the bump and rotameter can be polluted or damaged when inhale dusts or aerosol particles.
  2. Please charge once every two month to protect the battery from damage when not in use for a long time.
  3. Keep machine clean and beware of collisions to avoid damage or loss accuracy.

公司

YanCheng Galaxy Technology Co., LTD. · Jiangsu · China